May 1999
Translation by Kaz Mori, Temple of VTEC Asia
Information Source : Honda Japan's
homepage (original japanese article no longer available)
H22A Spec S. In order to produce more naturally aspirated power from an already powerful engine, Honda realized that it must improve on such things as intake resistance and heat dissipation. The H22A engine received yet another dosage of Honda's racing technology and custom engine work. Though not as widely known, the Type S engine, like the Type R engine, receives a port-&-polish job from Honda.
Engine
Improving on its already sky-high 10.6 compression
ratio, Honda created a new pistonhead that increased
the compression ratio to 11.0.
By doing so, the burn-off response increased, helping heat dissipation, as well as improving torque throughout the powerband. The VTEC valve timing, lift, and duration were also adjusted as well. The valve lift on the intake reaches 12.2mm, while the exhaust end reaches 11.2mm. As far as production engines go, these are really high numbers.
Port &
Polish Honda felt that it would need to improve on the intake path to compliment
the increased high-end performance. The air intake box was made into a funnel
shape -- utilizing what Honda calls "dynamic chambers." 
The throttle body was also bored out from 60mm to 62mm. Even the material used in the inlet manifold was changed to a more fine, granular one in order to make it more smooth.
The valve seat was re-adjusted from 60 to 45 degrees. Finally, the cylinder head and intake port was treated to a manual port-&-polish job by Honda technicians. Honda is making these engines as if they were meant for the track.
Exhaust
By lowering the intake
resistance and making an engine that burns efficiently, Honda needed to finish
its tuning job by allowing for the exhaust to get out smoothly.
The exhaust
manifold, while retaining its outer diameter, had its opening size increased.
The dual-pipe design to follow was made truly cylindrical, (as opposed to oval)
and the wall lining was made to 15mm -- decreasing exhaust
interference.
The catalytic converter was also increased in size, and the
exhaust piping increased from 50.8mm to 57mm. The silencer efficiency was
increased from 97 liters/second to 113 liters/second. This completes the
improvements made on the air flow efficiency of the Prelude
Type-S.
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Honda Prelude Type-S
Honda's fifth-generation Prelude may look less menacing than
its predecessor; however, it is loaded with potent "weapons," confides a senior
Honda engineer. The sleek 2+2 coupe's main markets are Japan, the U.S., and
Europe.
There is a bewildering variety of engine options for the
three markets. The U.S. will basically use one engine, the type-H22A dual
overhead camshaft, VTEC (Honda's variable valve timing/lift system), 2157 cm3,
inline four-cylinger engine rated for 145 kW (SAE net) at 6600 rpm and 211 N m
at 5250 rpm with a 10.0:1 compression ratio (CR). The same engine mated to the
four-speed automatic produces 3.7 kW less.
Europe will have the H22A 2.2-L and its 2.0-L version, the
latter receiving favorable tax concessions in certain countries. Japan gets four
engine choices. The type H22A is available in two stages of tune; the normal
version puts out 149 kW (JIS net) at 6800 rpm and 219 N m of torque at 5500 rpm
on a slightly higher 10.6:1 CR. The "S" version of the H22A has power and torque
of 164 kW at 7200 rpm and 221 N m at 6500 rpm, respectively, on a yet higher
11.0:1 CR. The H22A S adopts high performance camshafts with more valve overlap
and higher lifts as follows:
|
Valve timing*
|
Normal H22A
|
"S" H22A
|
|
Intake opening (BTDC)
|
15
|
15
|
|
Intake closing (ABDC)
|
40
|
45
|
|
Exhaust opening (BBDC)
|
40
|
45
|
|
Exhaust closing (ATDC)
|
15
|
15
|
|
Valve lift*
|
Normal H22A
|
"S" H22A
|
|
Intake (mm)
|
11.5
|
12.2
|
|
Exhaust (mm)
|
10.5
|
11.2
|
*Honda's valve timing/lift
are measured at 1-mm lift
Additionally, the S engine
is given the same treatment as the junior Integra "R" 1.8-L engine including
polished intake and exhaust ports, smoother-surfaced (by finer casting sand)
intake manifold, and freer exhaust system. The S spec engine is Japanese
exclusive and combined with a manual five-speed transmission. The VTEC engine's
change-over from the low- to high-speed valve timing and lift operation occurs
around 5000-5600 rpm.
Common with all H22A
engines is the open-deck aluminum cylinder block with cast-in iron liners–a
change from the previous closed-deck design. The open-deck design is less prone
to casting reject, and its productivity is higher. A new, three-layer, two-bead
welded head gasket compensates for reduced rigidity of the block. The new piston
design for the H22A features a full-floating crankpin which contributes to
quieter engine operation by allowing a closer fit between the pin and the
piston, thereby reducing any clatter when the engine is cold.
The other two engines are
versions of the type F22A, with different internal dimensions (85.0 mm bore and
95.0 mm stroke vs. the H22A's 87.0 mm and 90.7 mm, respectively), obtaining the
same displacement of 2156 cm3. Power and torque values for the SOHC, 16-valve
unit are 101 kW (JIS net) and 192 N m at 4500 rpm on a 8.8:1 compression ratio,
and the dual overhead camshaft version produces 119 kW at 6000 rpm and 201 N m
at 5200 on a 9.2:1 CR. The F22A requires regular unleaded gasoline, whereas the
H22A is specified with premium grade fuel.
The F22A is now fitted
with a cast aluminum oil pan with extensive internal ribbing as is the H22A for
structural rigidity and noise suppression. The engine and transmission are tied
by a cast-aluminum stiffener.
As for emissions
standards, the U.S. versions meet Tier 1 regulations, a part of Honda's strategy
ranging from the current Tier 1, through TLEV, to LEV requirements in Calfornia.
The Japanese models satisfy the current rules. The most stringent emissions
standards are those of EC; therefore, the European engines' outputs are lower
than those for the two other markets.
A five-speed manual
transmission is offered across the board. An advanced version of Honda's
electronically controlled automatic transmission is available, except for the
U.S. SH and Japanese S models. This is a latest generation Honda automatic,
incorporating a larger-capacity and faster microprocessor; the three linear
solenoid shift-control valves; two clutch-pressure-control solenoid valves; a
revised lockup torque converter with a solenoid control valve; a Grade Logic
Control system; and Sequential SportShift. Honda calls this transmission
"full-direct control" as engagement and disengagement are actuated by individual
linear solenoid valves. The whole transmission is 25 mm shorter than the
previous version because of the elimination of low-gear-hold and one-way
clutches, made possible by the full-direct control.
The transmission is tuned
for smooth gear shifts in the automatic range which features an Acura RL-like
zigzag gate, while crisper changes can be made in the Sequential SportShift
manual mode with push-pull movement of the lever in a straight gate marked "+"
(upshift) and " " (downshift).
The Japanese S and
American SH models are equipped with Honda's ATTS (active torque transfer
system), rechristened from the prototype's DYC (direct yaw control–AE Sep. '96)
designation. The ATTS is the fruit of the theoretical analysis and pragmatic
engineering of the small team led by chassis designer extraordinaire Yasugi
Shibahata of Honda Tochigi R&D Center.
Shibahata came to Honda
ten years ago after a tenure at Nissan where he felt he had accomplished what he
had set out to do–researching and designing various chassis systems including
the very early HICAS rear-wheel steering–and was seeking a new field. Shibahata
wanted to try his hand on a front-engine, rear-wheel-drive car, but that was a
"no-no" at Honda, which was travelling en masse on the front-wheel-drive route.
So he turned his attention to a next best thing, all-wheel-drive, with which he
expected to make a huge leap in vehicle dynamics (Porsche's 959 AWD super car
appeared about that time). Not quite, tells Shibahata, a variable front and rear
wheel torque split did not reap such a great harvest. Then one day it occured to
him; what if driving torque is variably split between the left and right rear
wheels.
Shibahata and his company
fortified this finding with their "b-method," a theory using stabilizing,
yaw-moment diagrams to analyze vehicle behavior over a full range of motions,
including the nonlinear region and transient stages (SAE 923081, 940870, etc.).
And his team built a number of all-wheel-drive prototypes employing the direct
yaw control system. These vehicles impressed those who drove them, your Asian
editor being one of outsiders allowed to drive a furious Integra coupe powered
by an experimental Lysholm-compressor-boosted engine. Trying as hard as he and
his team members did, the Honda management did not adopt the system in a
production vehicle due to its high cost.
Shibahata returned to his
old domain, suspension design, briefly. During this sojourn, he designed a new
front suspension for high-power front-wheel-drive cars. The "double joint"
suspension is adopted in the American SH and Japanese S coupe models in order to
take full advantage of the greater steering feel, linearity and tremendous
cornering power offered by ATTS. In place of the normal single pivot compliance
bushing on the suspension's lower link, the double-pivot suspension has one
pivot each for the trailing diagonal link and the lower I-arm. The geometry
minimizes torque steer effects, and reduces longitudinal input load by as much
as 14% and vertical load by 8%.
Once again Shibahata had
an idea, and he tried his direct yaw control principle on a front-wheel-drive
prototype. Results were quite dramatic; however, he was more cautious in
"selling" his idea to the powers that be at Honda R&D. Yoshiski Uchida,
large car project leader (LPL) in charge of the fifth generation Prelude, was
impressed with the crude prototype which still had a clumsy, two-shaft,
torque-transfer system that left about 100 mm of ground clearance. RAD
(representative of automobile development) Tomoyuki Sugiyama of the parent Honda
Motor Company, himself an accomplished development engineer, was also impressed.
So much so, Sugiyama transferred Shibahata and his team which still belonged to
the R&D Center's Research segment, to the Development function "to make the
ATTS a product reality in this century," specifically to be included in the new
Prelude. Shibahata's breakthrough technology was a triple-planetary gear unit
within the ATTS. RAD Sugiyama sees a promising future for the ATTS; its
adaptation to a rear-wheel-drive, or even a mid-engine, rear-drive super car,
like Honda's own NSX, as well as the all-wheel-drive version which Honda has
already developed.
The Prelude chassis is
basically a refinement of that used in its predecessor, except the SH/S's new
double-joint front suspension. The Japanese S model's ABS utilizes the ATTS'
yaw-rate and lateral-acceleration sensors, and its electronic control unit
interacts with the ATTS ECU, providing active braking control. Shibahata
explains that it is an active vehicle stability system as employed by Mercedes
Benz (Bosch VDC) and Toyota (VSC), except that it does not have a mechanical
hydraulic pressure system. As long as the driver keeps pushing the brake pedal
the system takes care of optimally modulating the individual brakes for maximum
stability.
Optionally available in
the Japanese Prelude, except the base SOHC and high-performance S models, is an
electronically controlled, electrically actuated rear-wheel-steering system. The
4WS (four-wheel-steering) system reduces the turning circle from the normal
model's 11 meters (11.4 for the ATTS-equipped S) curb-to-curb to 9.4
meters.
The U.S. Prelude is shod
with wide P205/50R16 tires on aluminum alloy wheels, which are shared by the
Japanese VTEC models. The new Prelude body has gained 55% more rigidity in
bending and 24% more in torsion. The car measures 4520 mm long, 1750 mm wide,
and 1315 mm tall on a 2585-mm wheelbase. Curb mass ranges between 1220 kg and
1310 kg.
Jack Yamaguchi